CNC Machining Tolerances: A Practical Guide

2026-08-14 · Guide

Tolerances define how closely a machined part matches its nominal dimensions. Tighter tolerances improve fit and function but increase cost dramatically beyond certain points.

Standard tolerances

For most machined features, ISO 2768-m (roughly +/-0.1 mm) is achievable at no extra cost. Fine tolerances of +/-0.05 mm require controlled processes, and anything within +/-0.01 mm requires precision equipment, stable temperature and careful measurement.

When tight tolerances matter

Only features that mate with other parts or affect sealing and balance usually need tight control. Specifying +/-0.01 mm across every surface is the most common and most expensive drawing mistake.

How to specify

  • Apply tight tolerances only to functional features
  • Use general tolerances for everything else
  • Discuss critical dimensions with your supplier before production

At KS-Dewoz every critical dimension is inspected and reported, so you receive measurable quality, not promises.

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